Stronghold Coatings, LTD.
Larry F Grimenstein, president of Nation Coating Systems, Inc.
is announcing the opening of a new business, Stronghold
Coatings, Ltd. The new veteran owned company will work in
the field of composite polymer/plastic and thermal spray
coatings. Stronghold Coatings has an R&D spray facility at NCS and soon will be opening a new Metallurgical Lab for
development and testing of new products. Focus will be on
working in the commercial, aviation and military markets.
Projects that are presently being worked on are special
composite coating for sever corrosion pump applications.
Also a major project is development of low cost high quality
HVOF coatings for all industries.
Two new products that have
been developed are Dichtol and Liquid Mask. Dichtol is a
sealing material for porosity in thermal sprayed coatings.
It has exceptional high capillary action so it impregnates and
seals the coating. Dichtol is resistant to both acids and
caustic materials. Its high temperature capability is 250
degrees C continuous and there is even a version that will take
500 degrees C continuous.
The second new product, Liquid Mask, is now ready to
package, sell and send out samples. It is a polymeric
material that can be brushed or dipped to provide protective
masking for thermal sprayed parts. It has been tested on
both arc wire and plasma coatings and works very well.
After thermal spray coating the masking is easily removed and
gives an excellent protection. It even works on some HVOF
coatings but would have to be tested for each application.
Some HVOF coats parts see too much heat and too long of exposure
and the coating does not hold up. Equipment such as
turntables have also been protected from over spray using this
masking material.
The joint research and development projects between
Nation Coating Systems (NCS) and Stronghold Coatings has
started to grow into several large projects. The completion of
the Met lab at NCS has given Stronghold the ability to review
coatings and make modifications for various applications. The
actual projects have grown from nano-particle applications to
new improved sealers for thermal sprayed coatings. One major
project is with Reactive Nano Technologies (RNT), which was the
subject of an article in the American Welding Society Journal
(Apply Localized Heat for Brazing and Soldering, pg 44, SEP
2006 Welding Journal), will enable soldering and brazing without
a torch. NCS is making the development parts for RNT with for
trials of their material on various parent materials for all
types of applications. Stronghold has been doing trials
and the development of which coating process will give the
highest bond strength with the lowest cost. Another major
application project is the utilization of
Dichtol as a sealer for testing with the navy Research lab.
This sealant has passed several tests and is now being looked at
by several major organizations. The sealant is being looked at
for many types of applications and some information is not open
for publication. Stronghold along with NCS has made several
improvements in the application such as removal of a former HAPS
(Hazard Air Pollutants) material (xylene) which is now no longer
used. The newest work done with Dicthol is removal of just about
all of the VOCs in the solvent system. This is still under trial
and no samples are ready for testing until Stronghold has
finished its homework. The new material,
Liquid Mask, which is being used by several thermal spray
shops, is almost ready for a major change. Stronghold is now
testing a new version of Liquid Mask which has no solvents. Many
shops liked the new masking material when it firs came out, but
the solvent content made it not a material they wanted to use.
The new version will soon be ready for testing by customers and
a notice will be sent out for possible shops that are
interested. NCS is the current test site with a few
modifications it will meet their application requirements. The
above are some of the joint projects performed by the two
companies. Applications vary from commercial to military. If
everything goes right development will start for a major
aircraft engine manufacturer. Doing development for actual
applications and not for just test or a paper has paid off for
both companies. |